Manufacturer Shows His Faith in Local Re-Source
  February 22, 2004
The Muskegon Chronicle
By Dave Alexander

If you think American manufacturing is dead, you might think again after meeting Paul Kuyt, president and owner of Re-Source Industries Inc.

Just when the pundits point to the heavy loss of manufacturing jobs the past three years in West Michigan and throughout the country and predict continued decline, Kuyt is bullish on the industrial sector and Muskegon as a place to do business.

He recently bought a relatively new industrial building in the city of Muskegon and will increase his company's work force from 28 to nearly 40. The relocation and expansion is due to a new contract for the machining of door handles for a German door lock assembly manufacturer.

"A lot of people assume that manufacturing is dead in America," Kuyt said. "I disagree."

Re-Source Industries was founded in 1997 and began operations in Coopersville. From a leased 20,000-square-foot building in the Coopersville industrial area along I-96, Re-Source Industries became a high-volume machining operation.

The company has produced up to 5 million parts a year, depending upon the contracts it receives from customers in the automotive, furniture, appliance and hardware sectors.

Working with steel, aluminum and zinc parts, Re-Source Industries machines pieces already forged, cast or stamped by other West Michigan companies. Re-Source has a half dozen main customers, including Port City Metal Products, Jireh Metal Products, Brillcast Inc. and Ridgeview Industries, Kuyt said.

Re-Source Industries is a family business for Kuyt and his wife, Randi, who handles the financial aspects of the business. He originally formed the company with his brother, Tim, who is an engineer, but bought him out a few years ago. Another brother and his father also work in the business today.

A graduate of Coopersville High School and Grand Rapids Community College, Kuyt formed Superior Tooling Systems at age 23 after learning the tool and die trade. After selling Superior, Kuyt left the business for several years under a noncompete agreement but re-entered the business with Re-Source.

Re-Source Industries recently landed a contract with Brillcast to machine a door handle for German lock-maker Schlag. The 4.5 million annual order forced Kuyt to look for a larger plant that provides the opportunity for further growth.

Typical jobs done by Re-Source Industries are parts for refrigerators for an Electrolux plant in South Carolina, door handles for Ford Crown Victorias and plates for convertible top motors.

Re-Source Industries has averaged a 30 percent annual growth rate over the past few years when the economy was in the tank and manufacturing was in retreat. As a private company, Kuyt said he does not release sales figures.
The company has taken nearly a year to find the right location, finalize a deal and make the move. Kuyt said they looked in the Coopersville area along with northern Ottawa County, northwest Kent County and Muskegon County.

The best building for Re-Source Industries needs was the former Burgess-Norton plant at 1485 Getty, Kuyt said. After working through some of the environmental issues on the 3-acre site with the owner and the Michigan Department of Environmental Quality, the deal on the 30,000-square-foot facility was closed in January. Re-Source made its final move a week ago.

An existing industrial property tax abatement for Burgess-Norton is in the process of being transferred to Re-Source Industries. Burgess-Norton, the auto parts manufacturer, built the $6 million plant in 1996 but left town in early 2003 after its primary customer took its engine operations to India.

The city of Muskegon is working on transferring an abatement on approximately $1 million for the building to the news owners. The Muskegon City Commission will act on the request later this month, according to Cathy Brubaker-Clarke, the city's community development director.

Muskegon Mayor Steve Warmington said he was pleased to get an operation back into the Burgess-Norton facility.
"This project is an excellent example of people and organizations working together to close a deal," Warmington said. "Re-Source Industries is a great addition to the city of Muskegon and we are grateful to each of the parties that worked with us to secure this project."

Kuyt said that bank financing through Comerica Bank in Muskegon was critical to making the deal happen. Re-Source Industries purchased the facility through Grubb & Ellis-Paramount in Grand Rapids and received assistance of Muskegon County and Muskegon Area First, the economic development organization.

"Paul has a real conviction in succeeding with his business," Brubaker-Clarke said. "He is really committed to staying in this region."

Besides the new plant, Re-Source Industries will need another dozen workers for the Schlag door handle contract, Kuyt said. The company is working through the Families Services Workforce Development Center to gather applicants and screen them for the company.

The non-union company pays from $7 to $11 an hour for production workers and tends to move employees up to take on more responsibilities. Re-Source Industries has a co-pay health plan for its workers through Priority Health.

Production work on machines built in-house is pretty basic, but the Re-Source Industries also has two Haas computer numerical-controlled machines that take a higher level of skill. Setting up the CNC machining equipment and building the other machines used in the business are where Re-Source Industries attempts to achieve a competitive advantage in the market.

Re-Source Industries is now operating two shifts a day, five days a week. It has its own truck to provide "just in time" deliveries for its customers. The amount of inventory at the plant at any given time is minimal.

"You have to think like a big company even when you are a little company," Kuyt said, adding that full computerization of the business is key to the company's success. "Customer focus is the real thing for us. We have developed a little niche in our industry, but it sure has kept us busy."

© 2004 Muskegon Chronicle. Used with permission

 
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“On August 11, 2001, we celebrated 50 years in Western Michigan. You don’t do that without excellent relationships with everybody.”

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